Rajiv Engineers is proud to be the official India partner of Gigaton, bringing AI-powered process optimisation to the Indian cement industry. Together, we help cement manufacturers improve plant efficiency, reduce fuel consumption, lower carbon emissions, and achieve more stable operations through intelligent automation.
Gigaton’s advanced AI acts as an autonomous “autopilot” for the cement kiln and preheater (pyroprocessing system). It continuously analyses real-time plant data and automatically adjusts process controls to maximise efficiency while maintaining consistent clinker quality.
Intelligent Fuel Optimisation
Gigaton helps cement plants reduce thermal energy consumption by precisely matching fuel feed to process requirements. The system also enables the smooth use of alternative fuels such as biomass, municipal waste, and shredded tyres while maintaining stable kiln performance.
Smarter Process Control
The AI continuously manages critical process variables—including kiln speed, feed rate, and fan draft—eliminating the need for constant manual adjustments. This results in improved process stability, reduced clinker variations, and more consistent production quality.
Lower Costs. Lower Emissions. Higher Efficiency.
By optimising kiln operations, Gigaton helps cement manufacturers:
- Reduce coal and fossil fuel consumption
- Lower carbon emissions by up to 5% per plant
- Improve thermal efficiency
- Enhance clinker quality and process stability
- Reduce operating costs through intelligent automation
Driving the Future of Cement Manufacturing
As Gigaton’s trusted partner in India, Rajiv Engineers combines global AI innovation with local engineering expertise to help cement plants adopt smarter, more sustainable, and more efficient manufacturing practices.
Get in touch with Rajiv Engineers today to discover how Gigaton’s AI-powered solutions can transform your cement plant.